OptiCharge

The project ‘OptiCharge’ looked for more efficient loading and unloading processes through automation for both shippers and transporters. The complete process of loading and unloading was analyzed at the participating companies (including related processes like pre-sorting, checks, storage,…). The different kinds of automation available today and state-of-the-art solutions in the pipeline were examined. 

Opportunities

• lower transportation costs (fewer waiting lines)
• optimal deployment of manpower and assets
• lower personnel expenses
• optimal use of warehouse space
• fewer damages

Results

• VIL conducted a market study into the state-of-the-art loading and unloading solutions that can further automate the logistics chain.
• The systems can be categorized into three types:
  • Automated Guided Vehicle or AGV based systems: industrial robots that can move around independently .
  • One-shot based systems that can load and unload a full load in and out of the trailer in one go.
  • Semi-automated systems where human interaction cannot fully be eliminated.
• VIL developed a successful business case and Proof of Concept at the chocolate manufacturer Barry Callebaut. A shot-shot based skate system was able to unload 26 pallets in 10 minutes, without hitch or damage. This provides a clear time saving compared to the 45 minutes that manual unloading currently takes.
• This project shows that there is an automation solution for every type of load and warehouse.